Sprocket wear

Discussion in '3rd & 4th Generation 1990-1997' started by Mike Hancho, Sep 25, 2018.

  1. Mike Hancho

    Mike Hancho New Member

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    I just wanted to get some opinions on my sprocket wear for my 3rd gen. My bike has thrown the chain twice now, and as of last night resulted in needing some new fairings(long story). The chain tension has been set at factory spec of .06"-1" both times, and both times the chain has seemed to come apart at the master link. The link was properly installed and the retaining clip was in the correct position, so I don't know why the chain keeps coming apart. It is also a fairly new chain(about 3000 miles on it). Thinking it's time for a 520 conversion with a rivet master link. Thanks
    20180925_104535.jpg
     
  2. squirrelman

    squirrelman Member

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    useable
     
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  3. Mike Hancho

    Mike Hancho New Member

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    That's what I thought, I don't know why the hell it keeps throwing chains.
     
  4. squirrelman

    squirrelman Member

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    chain will be too tight at 1" slack. be sure to set tension at the tightest spot along the run as you turn rear wheel.
     
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  5. Mike Hancho

    Mike Hancho New Member

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    Shouldn't it be measured here? measuring point.jpg
     
  6. RllwJoe

    RllwJoe Insider

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    Yes, however as you turn the rear tire you may find that the chain has less slack at a certain point. It is there that you should adjust the slack.
     
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  7. Mike Hancho

    Mike Hancho New Member

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    Good to know, I never knew that it needed to be rotated. Also, if 1" of slack is too tight(I was just using the specs from the factory service manual), what should the slack be? If I have been running the chain too tight that might have snapped the master link and be the cause of my issues.
     
  8. squirrelman

    squirrelman Member

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    BINGO !
     
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  9. Mike Hancho

    Mike Hancho New Member

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    What should the tension be set at? The only specs I've seen are the .6"-1" in the fsm
     
  10. RllwJoe

    RllwJoe Insider

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    Tension it to one inch, and turn the rear tire till you find the tightest point, then recheck the tension at that point.
    I like mine on the loose end of the tension window for two reasons. first, because it seems to be quieter and second because I think that it promotes less wear.
     
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  11. Mike Hancho

    Mike Hancho New Member

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    Yeah I ran mine on the loose end too, I just didn't know about the tight spot in the chain. I'll give it a shot
     
  12. Blackslide

    Blackslide New Member

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    If you hear rattling noise when you turn the wheel backwards, you probably have a worn drive sprocket.

    The rear one has a lot of teeth that get pulled on more evenly. The actual pull on the front sprocket is probably coming from 2-3 teeth at any given time, from my experience, small sprockets wear a lot quicker than big ones.

    Motorcycle chains (all big chains especially)) tend to have tighter spots and looser spots, the tightest spot must fit in the spec..

    Rolling on the highway
     
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  13. Terry Smith

    Terry Smith Member

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    I have a completely unproven theory that an over-tightened chain is the cause of tight spots. As the suspension travels through a full arc it passes through the point where the sprockets are at their greatest separation, when they are in line with the pivot. If your chain is too tight I think this can slightly bend the chain pins that are bearing the load at the driven sprocket, which impedes their free movement and creates the tight spot.

    I agree with setting the tension to the looser end of the range. If the chain has a significant tight spot I would replace it.
     
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  14. Mike Hancho

    Mike Hancho New Member

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    It's basically a new chain, I put it on after I bought the bike with 27k miles and I believe I'm at about 31k now. If I remember right my manual said to set the tension while the bike is on the side stand, do most of you guys adjust it while on the center stand? That may be another factor
     
  15. Blackslide

    Blackslide New Member

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    I have read or imagined reading, that you have to check tension with rider and gear on the bike.. might be making this up tho.

    Rolling on the highway
     
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  16. squirrelman

    squirrelman Member

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    better way 2 doit.
     
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  17. 34468 Randy

    34468 Randy Secret Insider

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    I think the Service Manual, and Haynes manuals as well, for the 6th gen suggest just that. Have someone sit on it to compress the suspension. If you are going on a trip, load up the bike before you test the tension if you are really concerned about that. I never have though and have made several very long trips, and used to be quite a fat lardass too. Still a little that way still, but a little lard has gone.
     
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