Spring cleaning and repairs. Bike won't start now.

Discussion in '6th Generation 2002-2013' started by spdrcr, Mar 31, 2011.

  1. spdrcr

    spdrcr New Member

    Joined:
    Feb 9, 2009
    Messages:
    35
    Likes Received:
    0
    Trophy Points:
    0
    Location:
    Arnold, MO
    I was replacing my thermostat last weekend. When I opened the airbox I found this :mad: Nothing was chewed. I could clean it up.

    [​IMG]


    It gets better. When I was removing thermostat housing I noticed some debris. After cleaning that up I saw this :mad: :mad: :mad:

    [​IMG]

    They chewed the insulation off three wires! :chaingun: I'm in the electric business so fixing it correctly was easy but I was still pissed off.

    While I was in there I removed the PAIR system and installed vacuum caps where the lines were removed. I also disconnected the flapper and installed caps there too.

    I put everything back together, filled the fluids and tried starting it. I heard the fuel pump, the FI light was on (not blinking), kill switch in the on position and it turned over fine but didn't start.

    I also noticed air escaping when I opened the oil cap to top off the oil. That seemed strange.

    Any ideas?
     


    This site may contain affiliate links for which VFRworld may be compensated
    #1
  2. tinkerinWstuff

    tinkerinWstuff Administrator Staff Member

    Country:
    United States
    Joined:
    Oct 5, 2009
    Messages:
    7,831
    Likes Received:
    91
    Trophy Points:
    78
    Location:
    Colorado Front Range
    Map
    squirrels have moved into your exhaust as well?
     


    This site may contain affiliate links for which VFRworld may be compensated
    #2
  3. spdrcr

    spdrcr New Member

    Joined:
    Feb 9, 2009
    Messages:
    35
    Likes Received:
    0
    Trophy Points:
    0
    Location:
    Arnold, MO
    I don't think so but I will check. I'm thinking maybe I swapped some vacuum lines around
     


    This site may contain affiliate links for which VFRworld may be compensated
    #3
  4. tinkerinWstuff

    tinkerinWstuff Administrator Staff Member

    Country:
    United States
    Joined:
    Oct 5, 2009
    Messages:
    7,831
    Likes Received:
    91
    Trophy Points:
    78
    Location:
    Colorado Front Range
    Map
    Evidence of critters, blow by in the crancase.....

    I'm assuming, since you had the skills to remove the throttle bodies and repair wires, that you've already checked for spark?
     


    This site may contain affiliate links for which VFRworld may be compensated
    #4
  5. spdrcr

    spdrcr New Member

    Joined:
    Feb 9, 2009
    Messages:
    35
    Likes Received:
    0
    Trophy Points:
    0
    Location:
    Arnold, MO
    Actually no, I didn't. It was late last night that I got it all back together and tried to start it. I didn't see any damage to an other wiring but I will check it tonight.
     


    This site may contain affiliate links for which VFRworld may be compensated
    #5
  6. spdrcr

    spdrcr New Member

    Joined:
    Feb 9, 2009
    Messages:
    35
    Likes Received:
    0
    Trophy Points:
    0
    Location:
    Arnold, MO
    I found the problem. I forgot to reconnect the 2 wire red connector. I had tucked it out of the way while removing the throttle bodies. While I was back in there I reinstalled PAIR system and the flapper line. Time to go back into the garage and throw some new tires on today so I can ride tomorrow.
     


    This site may contain affiliate links for which VFRworld may be compensated
    #6
Related Topics

Share This Page