Custom Datel Voltmeter

Discussion in 'General VFR Discussions' started by Britt, Feb 22, 2010.

  1. Britt

    Britt New Member

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    I've been looking for a voltmeter, and ran across a BMW owner who built his own that I liked a lot..... so I figured I would replicate his work. I rarely ride in the dark so I don't need an LED unit. I was interested in LCD, and the Datel works great for my needs. And I didn't want to cut up my dash so it had to be a surface mount unit.

    I bought a BUD Potting Box (part number: 563-PB-1558)....

    [​IMG]

    .... a BUD potting box cover (part number: PBC-1558-CN)....

    ..... and a Datel LCD digital panel meter (part number: 20LCD-1-DCM-C).

    [​IMG]


    All were from from Mouser Electronics and arrived extremely quickly - Mouser Electronics - Electronic Component Distributor



    I carefully measured and using a razor, cut an opening for the unit in the potting box.

    [​IMG]

    [​IMG]


    The Datel unit slipped right in.

    [​IMG]


    I used 5 minute epoxy around the edges of the Datel unit to hold it in place as well as waterproof it. I took a charger from an old Nokia phone, cracked open the transformer to get at the wires, cut off the other end, and wired that to the terminals on the Datel unit. I used my multimeter to compare voltages at the battery and used the adjusting screw on the Datel unit to calibrate it. Cut a slot to fit the cord through, epoxied it in place, and then epoxied the potting box cover on the back of the potting box. I am fairly confident that water cannot get into the box.

    I mounted the box to my dash with 3M Dual Lock velcro.

    Here is the meter with the engine warmed up and idling:

    [​IMG]


    Here is the meter at 3000 RPM:

    [​IMG]


    I have found my voltage readings to be very consistent at any RPM over idle (pretty much 14.7 volts at any RPM above idle). I purchased a VFRness but have not installed it yet. Maybe I won't need to but now I feel better about being able to keep my eye on my electrical system.


    Credit for this project goes to: Surface Mount Datel LCD Voltmeter Install Thank you!
     


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  2. Deadsmiley

    Deadsmiley Insider

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    I like it! Thanks for the write up.
     


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  3. Britt

    Britt New Member

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    Scratch this idea!


    I washed the bike the other day and barely got the LCD screen wet... and suddenly it's showing that my bike is only putting out 9 volts. Once it completely dried out, it consistently shows that it's getting over 15 volts. My multimeter tells me that my custom voltmeter is lying to me...

    Oh well, it was a $30 learning experience!
     


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  4. Mark 024

    Mark 024 New Member

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    Pity,
    I was just thinking about doing the same thing.
    I didnt like the idea of cutting into my dash.
    Perhaps silicone sealant would be a better option.
    Have you just done away with it??
     


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  5. Britt

    Britt New Member

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    I ended up selling my VFR so I'm not sure how it held up. It seemed to be working okay at the time that I sold it, but I suggested to the new owner that he keep it dry.

    I think that the problem was that water got in between the LCD screen and the housing it came in, and I don't know that you can easily take that apart without damaging it. After going through the exercise, if I were doing this again I would just spend a little more for something waterproof...
     


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