Welcome to VFRworld.com! Log in or Sign up to interact with the community.

Advice/tips for replacing fork springs in 4th gen

Discussion in 'Mechanics Garage' started by paul.miner, Apr 22, 2010.

  1. paul.miner

    paul.miner New Member

    Joined:
    Apr 15, 2009
    Messages:
    53
    Likes Received:
    0
    I bought my VFR late last year, and the front suspension is a lot softer than I'd prefer. So I recently bought a pair of Race Tech 1.0 kg/mm springs and a set of fork oil seals and dust covers, and hopefully I'll have some time soon to change them out.

    I've replaced fork seals in a couple other bikes, but this is my first time replacing the springs, and also my first time working on the VFR's forks. Are there any tips/tricks to this or peculiarities to this model?
     


    This site may contain affiliate links for which VFRworld may be compensated
    #1
  2. betarace

    betarace New Member

    Joined:
    Mar 1, 2007
    Messages:
    1,806
    Likes Received:
    0
    Location:
    Middleburg, VA
    it's really easy. Would do one at a time and use the axle as an alignment tool. Take one out, change spring and oil (you may want to move to 10 or 12wt for better dampening) and replace/lock in. then replace the other. All in you are looking at a 2 hour job. no need to take the fairings off.
     


    This site may contain affiliate links for which VFRworld may be compensated
    #2
  3. betarace

    betarace New Member

    Joined:
    Mar 1, 2007
    Messages:
    1,806
    Likes Received:
    0
    Location:
    Middleburg, VA
    oh, yeah... loosen the fork caps before you take the forks out... makes the job even easier.
     


    This site may contain affiliate links for which VFRworld may be compensated
    #3
  4. paul.miner

    paul.miner New Member

    Joined:
    Apr 15, 2009
    Messages:
    53
    Likes Received:
    0
    Sounds good, thanks!
     


    This site may contain affiliate links for which VFRworld may be compensated
    #4
  5. SLOVFR

    SLOVFR Member

    Country:
    United States
    Joined:
    Oct 30, 2006
    Messages:
    1,929
    Likes Received:
    0
    Location:
    Lompoc Ca.
    You will have to cut new spacers to set your preload for the new springs to have a proper set up. Also adding a bit more fluid to a higher level helps the ride out a bit too. There are some good threads here about the process too.
     


    This site may contain affiliate links for which VFRworld may be compensated
    #5
  6. squirrelman

    squirrelman Member

    Country:
    United States
    Joined:
    Jul 27, 2006
    Messages:
    10,185
    Likes Received:
    877
    Location:
    Buffalo, NY
    How many miles on the bike ?? Might be a good time to clean/inspect/regrease/ adjust--or replace-- headset bearings.

    Gen 4 models were known for loose-fitting lower fork bushings, but RaceTech makes an improved setup.
     


    This site may contain affiliate links for which VFRworld may be compensated
    #6
  7. paul.miner

    paul.miner New Member

    Joined:
    Apr 15, 2009
    Messages:
    53
    Likes Received:
    0
    Interesting that you mention that... it has a little under 19K miles, and makes a clunk noise when I brake hard and compress the forks, and a second clunk on the rebound. I searched around the site for an explanation, and the headstock bearings were a common reply. However, I did get it up on the centerstand with someone sitting on the back so I could play with the front, but I couldn't feel any looseness.

    From a standstill, if I hold the front brakes and try to compress the forks, I can sometimes reproduce the click/clunk, but it feels fainter. I think I notice it more when I'm riding two-up and braking, where there's extra weight on me pushing down on the bars.

    Where's a good place to get this bearing?

    EDIT: Or do you think this is a fork bushing problem?
     


    This site may contain affiliate links for which VFRworld may be compensated
    #7
  8. betarace

    betarace New Member

    Joined:
    Mar 1, 2007
    Messages:
    1,806
    Likes Received:
    0
    Location:
    Middleburg, VA
    If you can jack the bike up or put on centerstand. try to reproduce without compressing the forks using an up/down motion on the front wheel... sounds like headstock bearings to me. Recommend ALL BALLS racing, but I am sure Mr. Squirrelman will come in shortly with an admonition not to buy chinese bearings (despite no facts and thousands of happy buyers).

    I digress. if the forks "thump" without compression, it's more than likely your bearings... a $38 fix and 4 hours of your time
     


    This site may contain affiliate links for which VFRworld may be compensated
    #8
  9. betarace

    betarace New Member

    Joined:
    Mar 1, 2007
    Messages:
    1,806
    Likes Received:
    0
    Location:
    Middleburg, VA


    This site may contain affiliate links for which VFRworld may be compensated
    #9
  10. squirrelman

    squirrelman Member

    Country:
    United States
    Joined:
    Jul 27, 2006
    Messages:
    10,185
    Likes Received:
    877
    Location:
    Buffalo, NY
    SAY, Beta, it's hard to imagine that H.S.T. would approve using lowest price lowest quality Chinese crap on a Japanese Honda bike, innit??
     


    This site may contain affiliate links for which VFRworld may be compensated
    #10
  11. betarace

    betarace New Member

    Joined:
    Mar 1, 2007
    Messages:
    1,806
    Likes Received:
    0
    Location:
    Middleburg, VA
    technically, I dont think HST every rode anything but European bikes. In HELLS ANGELS he rode a Triumph, mentioned Vincent Black Shadows in various writings, and the Infamous Sausage Creature Ducati 900SS - which incidentally is not the greatest Ducati of that vintage (2 valve aircooled) - the hot Ducati of the time was an 888. In any event, doubtful.
     


    This site may contain affiliate links for which VFRworld may be compensated
    #11
Related Topics

Share This Page