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85 Vf500 idle/choke issues?

Discussion in '1st & 2nd Generation 1983-1989' started by WGREGT, Nov 30, 2009.

  1. WGREGT

    WGREGT New Member

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    2 days, 2 posts...boy, the new guy is burnin' up the thread count already!

    So...wanted to get the WOTL on one other thing. When this thing is cold (after sitting overnight for example) and I pull the choke lever, it still is hard to start. In fact, it basically refuses to start. I've gone around it a couple times by turning the idle speed screw in, but of course then it starts, idles high (really too high for warm-up), and when I push the choke lever off, it of course is still too high and I have to turn down the idle screw again. I shouldn't have to touch that idle screw again in order to get it to start when cold I think.

    I checked to see if the little plungers are extending out from the carb bodies when the lever is pulled, and they are. Also, the choke cable is screwed tight at the very opposite end of the cable holder, so the cable is getting maximum extension, and the cable is indeed pulling the bar.

    Right now I start it and hold the throttle open in order to get it warmed up. Moving the choke lever doesn't seem to raise the idle at all.

    Any ideas? Are these things just cold-natured and the choke is only there for looks? It runs/idles fine when warm, right @ 1300 RPMs. The carbs were recently off (last week) and soaked and throughly cleaned, and come to think of it the choke lever seemed to work then, though it would not idle at anything below 2700 RPMs, and cut off when I closed the choke lever (hence the reason for the full R&R/cleaning)

    Love to hear your thoughts...

    greginLA/OC
    forsaleinfl@aol.com
     


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  2. squirrelman

    squirrelman Member

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    Carbs are not clean unless you can put a thin wire through the pilot jets, and mixture screws should be set about 2 1/2 turns out, floats @ 6.2 mm
     


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  3. dizzy

    dizzy New Member

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    Sounds like your enrichener circuits aren't doing anything. The fuel supply for the enrichener ciruit are fixed jets inside the float bowl. Since they're not removable, it's a little harder to verify if they're open or not...did you do that when you had the float bowls off?

    You also may want to verify the compression is 'up to snuff'.
     


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  4. squirrelman

    squirrelman Member

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    You should have shot some carb cleaner into the long brass tubes ( enrichener circuit) followed by compressed air......as the Dizzyman suggests.

    starting is easiest when throttle plates are not too far open, so don't let your idle adjustment screw keep too high a setting on startup.
     


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  5. JamieDaugherty

    JamieDaugherty New Member

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    It sounds to me like there is something awry (damaged or plugged) with your pilot circuit(s). What it sounds like you are doing is opening the throttle enough to pull in some fuel from the midrange circuit enough to get it to run. One way or the other, it sure sounds like your carbs need a good cleaning.
     


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  6. tinkerinWstuff

    tinkerinWstuff Administrator Staff Member

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    +1 to Dizzy and Squirrelman's posts.
     


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  7. WGREGT

    WGREGT New Member

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    [QUOTEOne way or the other, it sure sounds like your carbs need a good cleaning.[/QUOTE]

    Yeah, I thought it just had a good cleaning! They were soaked for a week in carb cleaner, completely disassembled!
     


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  8. WGREGT

    WGREGT New Member

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    I had the whole thing apart. But you say they are not removable?

    Compression is OK. The choke worked fine (increasing idle speed when open) before I took the carbs off/apart.
     


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  9. tinkerinWstuff

    tinkerinWstuff Administrator Staff Member

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    Here is a photo with the red line pointing to where the choke circuit picks up fuel. The passage runs up the side of the carb, mixes with an air jet (brass tube at the carb inlet), and is also connected with an orifice at the top of the carb by the diaphram.

    [​IMG]

    Ignore the spark plug, that doesn't belong there.

    Jamie's theory doesn't add up because, if the choke circuit was getting fuel, the engine would run choked (or partially choked) even with the pilot circuit completely blocked. Also the fact that it idles fine when it's warmed up and you're able to back the idle stop screw back down tells me that, more than likely, the pilot circuit is just fine.
     


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  10. WGREGT

    WGREGT New Member

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    Hmm. So you would.....take it apart (again) and try the spray carb cleaner down the pipe method, thinking that somehow, someway there's STILL crud in this enrichner circuit?

    But you are correct: In all other aspects of running and idling, it's perfect. Just can't get it to take choke upon start-up.
     


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  11. tinkerinWstuff

    tinkerinWstuff Administrator Staff Member

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    The choke pickup tubes gave me a lot of trouble too. Like squirrel said, you need to use carb cleaner and compressed air.

    When I first did mine, I used cleaner and compressed air. Barely heard anything passing thru on each of 3 carbs. I figured that's just how it was. But when I got the the 4th carb, there was a noticable difference in airflow so I had to go back thru.

    Keep in mind, if you didn't already know, certian models of these early machines had different low speed jets, main jets, and emulsion tubes in two of the carbs so it's best to be carefull not to mix-n-match parts.
     


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  12. tinkerinWstuff

    tinkerinWstuff Administrator Staff Member

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    I understand the feeling if dissmay at pulling carbs again. The only other think I can think of, which you may have already considered, would be to ensure there are no vacuum leaks and that all vacuum lines are installed/operating properly.
     


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  13. JamieDaugherty

    JamieDaugherty New Member

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    Not necessarily. Also, I never said that the choke circuit wasn't plugged - thus the "needs cleaning" comment.

    I've found the best way to clean varnished carbs is with an ultrasonic cleaner. I've used every carb-spray-wire-compressed-air trick in the world on some bad carbs and it didn't work. Ultrasonic cleaning was the only way that got them free again. For carbs that aren't real gummed simple carb spray works great. Pushing a wire and using compressed air are common methods but you need to take care because these can damage components of done incorrectly.
     


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  14. tinkerinWstuff

    tinkerinWstuff Administrator Staff Member

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    Sorry, I forgot you are never wrong. :wink:

    I've never been able to use the ultrasonic cleaning method. Do you have a good source for info?
     


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  15. WGREGT

    WGREGT New Member

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    The carbs were soak-cleaned and ultrasonically cleaned less than 3 weeks ago. What are your thoughts on this idea/scenario:

    Float bowl o-ring gasket leaks fuel on #1 cylinder now, out of the blue after riding it for 2 weeks now. This allows it to suck air into float bowl. Air/fuel mixture is off accordingly.

    Would this affect the choke circuit? Thing is, the choke hasn't worked in 2 weeks, and it just started dripping fuel sunday (2 days ago). MAYBE it has an air leak around that bowl for a while, and just now broke thru to start dripping gas?

    Way off base with this hypothesis?
     


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  16. tinkerinWstuff

    tinkerinWstuff Administrator Staff Member

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    the float bowl is (essentially) vented to atmosphere anyway. Leaking around the seal wouldn't have an affect on mixture, at least not in the way you describe. Since the bowl is vented (so you don't get a vacuum or pressure situation), air getting past the bowl seal won't lean the mixture.

    How it would lean the mixture is if fuel was leaking out of the bowl faster than the fuel delivery system could pump it in there, lowering the fuel level, and leaning out the mixture. If fuel leaked out fast enough for this situation to occur, I think you would have burned your garage to the ground by now.
     


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  17. WGREGT

    WGREGT New Member

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    Which might lead to the choke issue I'm having? Just thinking out loud. Wondering if the leaking and the non-choke are related. (In my mind I have basically taken the cleaning/gummed up carbs line of thought out of the running since they were soaked and ultrasonically cleaned and the choke worked fine before the cleaning.)
     


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  18. WGREGT

    WGREGT New Member

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    Well, I was riding it home while it was leaking, unknowingly. When I got home and turned it off, I immediately smelled gas. Shut off the tank, hooked a line to that carb, and drained fuel from the bottom of the bowl post haste. Sure, it was leaking while it was running as I was riding it for 10 miles though...
     


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  19. tinkerinWstuff

    tinkerinWstuff Administrator Staff Member

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    Are you sure you are getting full pull on the carb choke lever. I see in your OP that you mention the cable connection but I didn't quite follow your explination. I set my choke by:

    1st, rotate the choke lever on the handgrip all the way down (full choke position).

    2nd, with a finger, pull the carb choke lever to full choke (it's spring loaded to off).

    3rd, fasten the choke cable housing in the holder tab of the carb assembly.

    This ensures I have full choke. When you rotate the choke lever on the handgrip to off, you should see that the choke fully returns to off and the cable has some slack.

    Just grabbing at ideas man, you seam convinced the choke isn't plugged and the only way to know for sure is to pull the assembly again. You'll need to anyway in order to fix that float bowl leak.
     


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  20. squirrelman

    squirrelman Member

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    NO, leaking and choke not related.
     


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