Welcome to VFRworld.com! Log in or Sign up to interact with the community.

1999 wont rev, 5 days to fix it

Discussion in 'Mechanics Garage' started by wiso, May 10, 2020.

  1. wiso

    wiso New Member

    Country:
    United States
    Joined:
    Dec 15, 2019
    Messages:
    79
    Likes Received:
    6
    Location:
    upstate NY
    1999, starts with no "chock" lever. idles at 1000, if I give it throttle it wont rev past 2 or 3k. I can play with throttle and eventually gate it to rev reluctantly past 5k, but it takes some twisting. I'm going on a trip in 5 days, I need this bike.
    I verified electrical system. Has new battery, thermostat, fuel filter, plugs, injectors, air filter, valves just adjusted. I adjusted the starter valves once. not after injector replacement.
    Parts replaced due to previous owners neglect of the bike.
    I'm thinking I have to reset starter valves.
     


    This site may contain affiliate links for which VFRworld may be compensated
    #1
  2. RllwJoe

    RllwJoe Insider

    Country:
    United States
    Joined:
    Feb 2, 2017
    Messages:
    1,212
    Likes Received:
    350
    Location:
    Western Lower Peninsula, Michigan
    When you adjusted the valves did you need to remove/ replace any of the shims? If so I wonder if the valve timing could be slightly off.
     


    This site may contain affiliate links for which VFRworld may be compensated
    #2
  3. wiso

    wiso New Member

    Country:
    United States
    Joined:
    Dec 15, 2019
    Messages:
    79
    Likes Received:
    6
    Location:
    upstate NY
    Yes I did replace shims, but it ran same way before the valves were done.
     


    This site may contain affiliate links for which VFRworld may be compensated
    #3
  4. squirrelman

    squirrelman Member

    Country:
    United States
    Joined:
    Jul 27, 2006
    Messages:
    10,185
    Likes Received:
    877
    Location:
    Buffalo, NY
    i'd suspect the fuel pump might have low pressure.
     


    This site may contain affiliate links for which VFRworld may be compensated
    #4
  5. Terry Smith

    Terry Smith Member

    Country:
    Kuwait
    Joined:
    Nov 18, 2013
    Messages:
    2,864
    Likes Received:
    713
    Location:
    Auckland, New Zealand
    Are you seeing any fault codes flashing (the FI light)? I recall once leaving the hose off the MAP sensor on the back of the airbox and it ran but not well, and I had the fault codes flashing to tell me of my mistake.
     


    This site may contain affiliate links for which VFRworld may be compensated
    #5
    NorcalBoy likes this.
  6. wiso

    wiso New Member

    Country:
    United States
    Joined:
    Dec 15, 2019
    Messages:
    79
    Likes Received:
    6
    Location:
    upstate NY
    No fault codes, once I get it to go past 6k it revs right out fine.
     


    This site may contain affiliate links for which VFRworld may be compensated
    #6
  7. Terry Smith

    Terry Smith Member

    Country:
    Kuwait
    Joined:
    Nov 18, 2013
    Messages:
    2,864
    Likes Received:
    713
    Location:
    Auckland, New Zealand
    No fault codes means the FI system believes all the measurements/instruments are OK so that rules out quite a bit.

    You don't mention spark plugs, but for the cost of some replacements I'd change those out just to eliminate them as a possible fault. Another possibility is the fuel pressure regulator, this is connected to intake vacuum and drops the injection pressure when the intake vacuum is high (so the relative injection pressure stays the same as intake conditions change). A leaking or disconnected hose would give you a rich mixture at low revs/high vacuum.
     


    This site may contain affiliate links for which VFRworld may be compensated
    #7
  8. GreginDenver

    GreginDenver New Member

    Country:
    United States
    Joined:
    Mar 27, 2016
    Messages:
    504
    Likes Received:
    194
    Location:
    Denver, Colorado
    Mouse nest?
     


    This site may contain affiliate links for which VFRworld may be compensated
    #8
  9. squirrelman

    squirrelman Member

    Country:
    United States
    Joined:
    Jul 27, 2006
    Messages:
    10,185
    Likes Received:
    877
    Location:
    Buffalo, NY
    oh, sure, blame a rodent !

    Picture1-12-2020 058.jpg
     

    Attached Files:



    This site may contain affiliate links for which VFRworld may be compensated
    #9
  10. GreginDenver

    GreginDenver New Member

    Country:
    United States
    Joined:
    Mar 27, 2016
    Messages:
    504
    Likes Received:
    194
    Location:
    Denver, Colorado
    [​IMG]
     


    This site may contain affiliate links for which VFRworld may be compensated
    #10
  11. RllwJoe

    RllwJoe Insider

    Country:
    United States
    Joined:
    Feb 2, 2017
    Messages:
    1,212
    Likes Received:
    350
    Location:
    Western Lower Peninsula, Michigan
    New filter....but how long ago was it installed?
     


    This site may contain affiliate links for which VFRworld may be compensated
    #11
  12. wiso

    wiso New Member

    Country:
    United States
    Joined:
    Dec 15, 2019
    Messages:
    79
    Likes Received:
    6
    Location:
    upstate NY
    Air filter, plugs, thermostat, clutch plates, clutch slave , oil, all new
     


    This site may contain affiliate links for which VFRworld may be compensated
    #12
  13. wiso

    wiso New Member

    Country:
    United States
    Joined:
    Dec 15, 2019
    Messages:
    79
    Likes Received:
    6
    Location:
    upstate NY
    So this Starter sync procedure. The first time I set them they were all way out. Now I started with them all in and with little adjustment they are all balanced. Also the bike will idle at 1200 with the idle set screw all the way in only.
     


    This site may contain affiliate links for which VFRworld may be compensated
    #13
  14. wiso

    wiso New Member

    Country:
    United States
    Joined:
    Dec 15, 2019
    Messages:
    79
    Likes Received:
    6
    Location:
    upstate NY
    Tomorrow I have a coil, air temp sensor, and MAP sensor arriving.
     


    This site may contain affiliate links for which VFRworld may be compensated
    #14
  15. wiso

    wiso New Member

    Country:
    United States
    Joined:
    Dec 15, 2019
    Messages:
    79
    Likes Received:
    6
    Location:
    upstate NY
    The guys who are going with me on vacation have offered to lend me a bike for the trip, im having a hard time with that.
     


    This site may contain affiliate links for which VFRworld may be compensated
    #15
  16. wiso

    wiso New Member

    Country:
    United States
    Joined:
    Dec 15, 2019
    Messages:
    79
    Likes Received:
    6
    Location:
    upstate NY
    Found the timing is off about 15degrees.
     


    This site may contain affiliate links for which VFRworld may be compensated
    #16
  17. squirrelman

    squirrelman Member

    Country:
    United States
    Joined:
    Jul 27, 2006
    Messages:
    10,185
    Likes Received:
    877
    Location:
    Buffalo, NY
    OMG who worked on ur bike ? lucki no bend vlves.
     


    This site may contain affiliate links for which VFRworld may be compensated
    #17
  18. wiso

    wiso New Member

    Country:
    United States
    Joined:
    Dec 15, 2019
    Messages:
    79
    Likes Received:
    6
    Location:
    upstate NY
    not valve timing, ignition timing.
     


    This site may contain affiliate links for which VFRworld may be compensated
    #18
  19. squirrelman

    squirrelman Member

    Country:
    United States
    Joined:
    Jul 27, 2006
    Messages:
    10,185
    Likes Received:
    877
    Location:
    Buffalo, NY
    never herd b4
     


    This site may contain affiliate links for which VFRworld may be compensated
    #19
  20. wiso

    wiso New Member

    Country:
    United States
    Joined:
    Dec 15, 2019
    Messages:
    79
    Likes Received:
    6
    Location:
    upstate NY
    Service manual tells how to check it with timing light.
     


    This site may contain affiliate links for which VFRworld may be compensated
    #20
Related Topics

Share This Page