Cam lobe flattening '85 VF500

Discussion in '1st & 2nd Generation 1983-1989' started by tinkerinWstuff, Oct 9, 2009.

  1. tinkerinWstuff

    tinkerinWstuff Administrator Staff Member

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    Pulled the valve covers off and found the #2 cylinder intake valve lobe is flattening. I can feel scoring on the top of the lobe and the thing has a flat spot right where the peak should be. :frown:

    Valve gap for one of the intake valves on the same cylinder was also out of wack. Doesn't appear that anything is screwy so I'm hoping it's just messed up from a previous backyard mechanic.
     


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  2. JamieDaugherty

    JamieDaugherty New Member

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    That's the dreaded top end issue. Keep in mind that the cam lobe is actually the second thing to go - the rocker is the first. If you pull the cam you'll find a large divot in the rocker face, that's what has caused the damage to the lobe. It's also why the clearance is bad.

    Many people think the VF500 is immune to this problem. It's not, as you can attest to! I've also personally seen VF500's with bad rockers so it's very real.
     


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  3. tinkerinWstuff

    tinkerinWstuff Administrator Staff Member

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    I know the previous owner replaced a cam in the rear cylinders (1/3) but I don't know if he did anything with the rockers. Suggestions?

    That's what the local Honda dealer told me. Not the guy who sold it to me but the dealer I went in to buy parts from.
     


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  4. JamieDaugherty

    JamieDaugherty New Member

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    You'll need to pull the cam(s). Bear in mind that I'm not sure if the rockers are available anymore from Honda. Parts availability is a problem. Megacycle used to hardweld the rockers for the V4's but I'm not sure if they still do.
     


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  5. tinkerinWstuff

    tinkerinWstuff Administrator Staff Member

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    So I did a compression test today to see how healthy the rest of the motor is. They are within 10% but less than impressive since my clymer manual says 142-196psi (sea level). I am at 5000ft but I wouldn't think that translates to 30psi drop - maybe for fun I'll have to go to matt's hijacked thread that turned into a technical thesis on compression ratios.

    Won't pouring a little oil in the cylinders tell you if it's rings or valves?

    #2 110psi
    #4 100psi

    #1 105psi
    #3 110psi

    It's a brand new guage too so I suppose it wouldn't hurt to connect it up to my air compressor to see if the pressures measure similar. Not having another guage to compare too, that's the only way I can think to verify the guage reads right after the trip from China.
     
    Last edited: Oct 10, 2009


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  6. tinkerinWstuff

    tinkerinWstuff Administrator Staff Member

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    It may also be important to note that my compression test is on a cold engine.

    With a little oil in the cylinders the compression values jumped 30-40 psi.

    P.S. the tester came from Tiawan, not China :rolleyes:
     


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  7. magnavmx5

    magnavmx5 New Member

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    compression should be checked on a warm motor man given that it went to 150 someodd cold i think you are probly making a good seal. Wich means your rings etc are good and the valves themselves are sealing. This has nothing to do with your cam showing irregular wear as only a wrong indexing of the cam would cause sealing issues without damage to the valve seals themselves.
     


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  8. tinkerinWstuff

    tinkerinWstuff Administrator Staff Member

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    yep, I know. I just wanted to make sure there weren't any other issues with the motor before sinking any more time, effort, and dollars into it.

    The bike is significantly tore down, I removed the carb assembly to fix a float problem and replace the cracked carb-to-head insulators so I couldn't do the test warm without a significant about of effort.

    I'll consider it fine, especially considering they were within 10% of eachother and worry about the cam lobe issue.
     


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  9. JamieDaugherty

    JamieDaugherty New Member

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    You should think of it as a rocker arm and oiling system issue. The cam lobe is a secondary effect/failure.

    Let us know what you find out!
     


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  10. GreyVF750F

    GreyVF750F Member

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  11. Alaskan

    Alaskan Member

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    Where is squirrelman at a time like this!!????!!!!!!
     


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  12. NorcalBoy

    NorcalBoy Member

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    I believe he has grown battle weary from the collective trouncing him for his unpopular truthfullness.
     


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  13. magnavmx5

    magnavmx5 New Member

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    yeah i got lucky and replaced all of mine with nos parts when i saw i had wiggle room. I figured it was just sop though given how small that shit was.
     


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  14. JamieDaugherty

    JamieDaugherty New Member

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  15. tinkerinWstuff

    tinkerinWstuff Administrator Staff Member

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    can you point me in the direction of a previous thread on this issue that applies to the 500? I'm sure this topic has been beaten like an Iranian election protestor....
     


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  16. JamieDaugherty

    JamieDaugherty New Member

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    There's not really a thread dedicated to this topic specifically for the 500's. That's because dropped valves dwarfs the top end oiling situation on the 500's. Once again, you can attest to the fact that it exists on the 500. Do some general searches for "V4 Honda top end oiling" and you'll find more info than you can shake a stick at. HOWEVER - keep in mind that much of what you will find is either misleading or just plain wrong. The problem is two fold:

    1) The rocker arms were not case hardened deep enough
    2) The oiling to the top end is insufficient

    All Honda VF's made prior to 1987 had this problem without exception. Some false information you'll find is people making claims that their particular model is not affected. What makes me chuckle the most is the line-bored cams claim. It doesn't address one of the above two sources of the problem, so it's not a solution. A good example is the VF1000R which has line-bored cams but have rockers go bad quite often.

    Your course of action is, obviously, to replace all of the damaged components. You can choose to ride it like that and hope for the best or do something about it. The "do something about it" option pretty much is one thing, and that is modification of the oiling system to the top end.

    Here is a link to some old content from my site showing an example of what that looks like:

    The VF1000F Project Page - Top End Oiling System Modification
     


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  17. tinkerinWstuff

    tinkerinWstuff Administrator Staff Member

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    Thanks for the link Jamie. I'm sure I'll have more questions to come but I'm camped out on the couch today with a touch of a cold/flu and watching NASCAR.
     


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  18. GreyVF750F

    GreyVF750F Member

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    This is a Honda Dealer in Grand Rapids, MI. They use the Honda warehouse. Also they use other Honda part locations that don't show up on line. If you order on-line and the parts are not available they will cancel your order with in 24hrs and credit your card. Or if you really need it now you can call ROBERT KERN, INTERNET SALES MANAGER, SHSPOWERSPORTS.COM at 1-866-829-6884. He will gladly work with you checking first. Plus you usually get the parts with in five days! Sure beats driving around and having to deal with a parts guy that may not care much about older bikes.

    Two of my local Honda shops one 8 miles another 23 miles away don't want to beat on-line places. They tell me they don't make money that way. Go figure. Good luck no matter how you do it.

    But remember all that ground down metal had to go someplace. Guess where? I wonder what your bearings look like? Embedded with little metal particles I bet. You need to pull your motor all apart to just clean all that out and have a good look at a few bearings. Might be cheaper to find another good running one.
     


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  19. tinkerinWstuff

    tinkerinWstuff Administrator Staff Member

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    that's comforting
     


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  20. GreyVF750F

    GreyVF750F Member

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    You don't want to hear this either. I got thinking later that, those metal particles would really like to stick to the stator.:eek: Then I got thinking about the transmission's bushings and ball bearings and clutch.:faint:

    Sorry:frown:
     


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