stage 3 air box mods

Discussion in 'Mechanics Garage' started by CandyRedRC46, Dec 16, 2012.

  1. CandyRedRC46

    CandyRedRC46 Member

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    veefer800canuck posted this a while back
    it is back to back dyno runs, with and with out the snorkel
    basically no surprises here. no massive gains, no losses. just an average of a half a horsepower almost everywhere. and a few spots with 1 hp. not really any losses anywhere.
    this is what im getting at. opening the airbox wont hurt anything, you wont get massive gains or anything, but it helps a little, and this is untuned, so if you map your power commander for this it will help even more. and im sure with a full exhaust and a tune to support opening the box further, you could see like maybe 1 or 2 hp, which i would gladly take.


    From: DynoWorks@aol.com [mailto:DynoWorks@aol.com]
    Sent: Monday, 29 March 1999 5:20 PM
    To: vfr@cs.wisc.edu
    Subject: 800 snorkel dyno test (mostly data)


    Hello list ...

    Had the opportunity to do a back to back dyno test on the VFR800. We'll let
    the numbers tell the story.

    Dynojet Model 150 Chassis Dynamometer
    Eastside Harley Davidson, Bellevue, Washington
    DYNORUN #1, baseline, 4th gear roll-on - 3-27-99, 3:17PM
    DYNORUN #5, no snorkel, 4th gear roll-on - 3-27-99, 3:22PM

    DYNORUN #1 DYNORUN #5
    RPM SAE hp SAE hp
    3500 28.3 28.8
    4000 32.1 31.7
    4500 35.4 35.4
    5000 39.8 40.3
    5500 45.2 46.1
    6000 54.4 55.3
    6500 62.6 63.2
    7000 69.6 69.9
    7500 75.6 75.5
    8000 81.1 information not available
    8500 86.6 87.1
    9000 90.0 91.0
    9500 91.6 92.7
    10000 93.2 93.8
    10500 92.9 94.2
    11000 90.3 91.6
    11500 88.8 89.6

    Magnifying the resolution of the 500 rpms nearest the hp peak follows

    10000 93.2 93.8
    10100 93.4 94.1
    10200 93.5 94.3
    10300 93.6 94.6
    10400 93.3 94.6
    10500 92.9 94.2

    Magnifying the resolution of the 1000 rpm range nearest torque peak follows

    RPM SAE ft-lb SAE ft-lb
    8100 53.4 53.3
    8200 53.4 53.4
    8300 53.6 53.6
    8400 53.6 53.7
    8500 53.5 53.8
    8600 53.4 53.8
    8700 53.2 53.7
    8800 53.0 53.6
    8900 52.8 53.4
    9000 52.5 53.1

    Testing conditions: 29.66 in.Hg. absolute barometric pressure, Vapor
    pressure .44 in. hg., ambient air temperature 49.5 deg. F. Partly cloudy.
    All stock '98VFR800FI, 3,273 miles.

    Subjective comment: Noticeably louder intake noise. Doesn't sound like a
    sewing machine anymore. Changes the character of the engine. Feels raw,
    sharper edged. I will be leaving the snorkel out for now.

    Wayne Chan, WMRRA/OMRRA #326
     


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  2. tinkerinWstuff

    tinkerinWstuff Administrator Staff Member

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    What about tuning with the airbox intact? There's every possibility that a properly tuned bike with an unfucked airbox could outperform a tuned bike with a f'd box. For the same reason that the same power commander map won't work identically on two different bikes. The data shows hp but not tailpipe fuel air readings or manifold air pressures.

    I have done multiple back to back runs on the same dyno and not got the same result each time. 1/2hp is probably within the margin of error on the machine.

    I'll have to read the reg and then borrow the trail club's noise monitor and test both ways.
     
    Last edited: Jan 1, 2013


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  3. BereaVFR

    BereaVFR New Member

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    My main experience with tuning a bike was on my 2000 Bandit 1200. With a stage 2 (no airbox, 2 oval K&N filters on the carbs) a slip on, a Dale Walker jet kit and 5 degree advancer it was not uncommon to see a 15-20 HP jump and a 10 ft/lb jump. Why would this not be the case for the VFR with equivalent tuning using a power commander? Is it already that much further along in its state of tune? Granted, the Bandit was about 400cc's bigger than the VFR so at 95 HP stock it was definitely being held back.

    Hope this does not come off as trying to stir shit. I am just trying to learn more here.
     


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  4. tinkerinWstuff

    tinkerinWstuff Administrator Staff Member

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    I think everyone believes there's power hiding in the VFR with a PC and a proper custom tune. My only point is that the airbox is an engineered piece of equipment designed to manage airflow and manifold pressure.
     


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  5. CandyRedRC46

    CandyRedRC46 Member

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    damn, you are going to fight this to the death huh? lol
     


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  6. CandyRedRC46

    CandyRedRC46 Member

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    oh this shit shows been stired since the first winter that man and motorcycle were forced to coexist.
     


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  7. tinkerinWstuff

    tinkerinWstuff Administrator Staff Member

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    :argue:

    :argue2:

    :flip:

    :boink:

    :boxing2:

    :fencing:

    :vader:

    :whiteflag:

    :hug:

    :boobies1:
     


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  8. CandyRedRC46

    CandyRedRC46 Member

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    i for one know that there isnt really any major power to be had with just a pc and a custom tune (a horse power or 2). but there is a much more driveable and usable motorcycle and powerband to be had with a proper tune. i think you are giving the honda engineers (the ones that made our electrical system, stators, rr's, 30 amp fuse holders, blue connections', conections between the rr and stator after all) way too much credit. i believe they designed the air box with more concern of noise regulations than out right power. this is a sport TOURING bike with emphasis on the TOURING after all. more thought was put into making it a quiet, civilized bike than out right performance. but i will agree with you that the factory air box really isnt holding back the factory bike. there really isnt any power to be had, modifying the air box and nothing else, but that is not MY goal. if you were to put a motad header, a two brothers exhaust, a piper cross filter, velocity stacks, (this is where my modification list stands now) and a rapid bike module with proper dyno tune, then yes i believe that the snorkel and flapper WOULD in fact be holding back power.

    i do not view the air box as a end all be all mod, but i do believe that all mods work together and build on top of each other. i do plan on eventually getting the heads ported polished and milled, and fitted with custom cams. and at this point the factory air would, with out doubt, be holding the engine back.

    but with a factory fresh, stock bike, removing the snorkel and flapper does little more than make more noise (beautiful loud powerful deep noise), remove a pound or so of weight and clutter, and simplify an overly complicated overly engineered bike just a tad. which i would gladly take along with my 1/2 hp margin of error.
     
    Last edited: Jan 1, 2013


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  9. tinkerinWstuff

    tinkerinWstuff Administrator Staff Member

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    I find most of this to be all very agreeable. But you are confusing engineering with bean-counting and sort of making my point. Stators, RR, electrical connectors are all purchased parts and not designed by Honda. The bean counters purchase the lowest cost product with an acceptable failure rate.

    If a lower cost airbox could be purchased lacking a snorkel and flapper valve then it would be first on the list. I've provided data to support my position that the airbox is a designed component to manage the flow of air to the cylinders.

    Absolutely agree that if other aspects of the system are changed like valves and exhaust then you would likely reach a point where the airbox is no longer able to do the job it was designed for. At that point, the simplest answer could be to hack it to bits lacking the engineering to design a proper box for the job. I know that's what would happen in my garage as I have neither the knowledge nor the test equipment to do it properly.
     


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  10. CandyRedRC46

    CandyRedRC46 Member

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    so with all this thought of all the engineering that went into the factory airbox to manage the flow to the cylinders, and pressure/vacumme, and the sound waves and resonance frequencies etc; what exactly do you expect or would you expect to happen when someone "fucks their airbox"?
     


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  11. tinkerinWstuff

    tinkerinWstuff Administrator Staff Member

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    could get sticky

    or sacrifice low RPM torque. The snorkel works to the benefit of the RPM most people operate their vehicle most of the time.
    Resonant Air boxes: Theory and Applications


    to help with the visualization of how a snorkel type system reduces turbulence in the airflow
    [video=youtube_share;g_C07YCNWkc]http://youtu.be/g_C07YCNWkc[/video]
     


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  12. tinkerinWstuff

    tinkerinWstuff Administrator Staff Member

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    and engineering tools to see your own system:
    [video=youtube_share;X3ecq8MNfk0]http://youtu.be/X3ecq8MNfk0[/video]
     


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  13. tinkerinWstuff

    tinkerinWstuff Administrator Staff Member

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    everyone likes free shit and it appears there are trials here to play with:
    [video=youtube_share;2U-8mGBQMvM]http://youtu.be/2U-8mGBQMvM[/video]
     


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  14. tinkerinWstuff

    tinkerinWstuff Administrator Staff Member

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    Not intakes but quasi-related to the topic....

    a little boring with the lack of audio but a neat Solidworks representation of a traditional muffler and then an alternate design:
    [video=youtube_share;xWa4-op17xQ]http://youtu.be/xWa4-op17xQ[/video]
     


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  15. CandyRedRC46

    CandyRedRC46 Member

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    those are the two most irrelevant videos that ive ever seen.
    what is the one on top based on a twin turbo v8? and the one on the bottom an inline four with a single common throttle body?
    i feel as though you are just throwing around a bunch of random links and videos with tons of technology and research in them, regarding induction principles, to make it look like there is tons of research and technology supporting your arguments, but they have nothing to do with our bikes.
     


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  16. tinkerinWstuff

    tinkerinWstuff Administrator Staff Member

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    wow, I didn't realize that Honda had somehow found a way around the physics laws of pressure and flow etc. You got me; we have a V4 with individual throttle plates so I'm sure their was no engineering involved in the design of the complicated airbox system installed on the VFR.

    This video gave me a boner. So sorry it's not a V4.
    Super cool that they used additive manufacturing to make the airbox.
    [video=youtube_share;SxW0OVX-he4]http://youtu.be/SxW0OVX-he4[/video]
     


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  17. CandyRedRC46

    CandyRedRC46 Member

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    That's a Formula SAE car! that is almost an exact copy of our Formula SAE car at UCF!
    Are you involved in Formula SAE too?
     


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  18. tinkerinWstuff

    tinkerinWstuff Administrator Staff Member

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    no. but I would setup the cones on the test course and mop the floors in their dyno room for free. :drool:

    I looked for quite some time to find a set of flat slide carbs that had a chance to work on the 3rd gen. Don't have the access to affordable used parts that I used to. I think it would be neat to try some kind of single throttle body system and get those butterfly valves the hell out of there - just because.
     


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  19. CandyRedRC46

    CandyRedRC46 Member

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    though i still dont see where you are going with this...
    that intake manifold (and complete lack of an air box) is a complete abomination of what the factory engineers designed. (more than likely suzuki, as running cbr600rr engines is much more cost prohibitive vs the gsxr600 engines). due to the sae rules and regulations the engine must breathe through a single 20 mm throttle body. as a result, they run horrible (but do sound amazing) and only put down give or take 70 rwhp as apposed to a factory gixxer 600 putting down 100ish hp. the 450cc motocross engined formula cars actually do much better than ours on tight technical courses but are completely out of our budget.
     


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  20. CandyRedRC46

    CandyRedRC46 Member

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    dont it will run awful, kill your power band, and kill power everywhere.
    there is way too much overlap in our cams for a combined manifold to deal with.
     


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